BELT CONVEYORS AND CHUTES Plus CONVEYOR, CHUTE AND FEEDER DESIGN

Deskripsi

The workshop is broken into three days – the first two days will cover basic conveyors, selection, safety, legal obligations, terminology and background and an optional third day will deal with the nuts and bolts of conveyor, chute and feeder design. Belt conveyors frequently provide the most satisfactory and economical method of transporting materials such as mine ores, earth, sand, crushed stone, cement and concrete. The high and continuous speed of operation of the belt makes for a high capacity of transport of materials. This workshop is designed for engineers and technicians from a wide range of abilities and backgrounds and will provide an excellent introduction to troubleshooting, maintenance and basic design rules of conveyors and chutes. It is intended to cover the fundamentals of belt conveying and would be useful for those with little experience in this area. Before commencing a detailed course on conveyors it is important to have a solid practical knowledge of the material to be conveyed. A basic knowledge is provided of the bulk materials characteristics and properties. This will enable you to have a far stronger ability to troubleshoot and design workable conveyor systems. Numerous tips throughout the course make it practical and topical. You will also engage in problem solving and case studies to absorb the materials as quickly and effectively as possible.

Materi

1. INTRODUCTION

Fundamentals of bulk materials handling
Nature of bulk solids
Characteristics of generally used bulk materials
Conveyors and chutes overview

2. BELT CONVEYING

Introduction
Layout
Basic Configuration
Components of a standard conveyor
Capacity of belt conveyors and selection of belt width
Materials and components Selection
Pulley & Other rotating Parts
Simple calculation of belt tension
Selection of drive
Troubleshooting tips
Take-ups
Belts Operations
Tips for cost savings
Practical Exercise

3. SAFETY OF CONVEYORS

Conveyor safety standard
General background on AS 4024.1 (RA and hazard recognition)
Hazard recognition
History of accidents
Key conveyor safety issues
Demonstration of unsafe conveyors
AS 1755 conveyors
Chute doors hazards and controls
Case Study
Practical Exercise

4. TROUBLESHOOTING OF CONVEYORS

Troubleshooting conveyor problems
Types of joints
Splice failures
Splice inspections
Splice repairs
Typical problems
Root cause process
Systematic approach for tracking
Site specific problems
Case Study
Practical Exercise

7. STORAGE AND FLOW

Flow properties of materials
Funnel – flow and expanded flow
Flow rate analysis
Gravity reclaim
Bin wall pressures
Practical Exercise

8. BELT TENSION CALCULATION

Carrying Surface
Drive Data
Environment
Height
Length
Loading Rate
Material
Pulley Diameter
Speed
Take-up. Type
Width of Belt (Inches)

8. SELECT THE PROPER REINFORCEMENT (USUALLY FABRIC) COMBINATIONS

Flexibility to negotiate the pulleys
Troughability
Impact Resistance
Load Support

9. CHUTE DESIGN

Liner selection
Use of solidworks
DEM and application to transfer design
Stress analysis using cosmos
Chute Design Exercise

10. FEEDER DESIGN

Calculation of loads/drive torques and power
Feeder selection
Feeder Design Exercise

11.APPLICATIONS AND FUTURE TRENDS

Case studies
Future trends in conveyors, feeders and chutes

Tempat

The Papandayan Hotel / The Jayakarta Suites, Boutique Hotel and spa

PESERTA

Technicians and Maintenance Engineers
Plant Engineers
Operation, Maintenance, Inspection and Repair Managers,
Supervisors and Engineers
Mechanical Engineers and Technicians
Design Engineers
Electrical Engineers and Technicians
Consulting Engineers

Instruktur

Teguh Pudji Purwanto,Ir,MT

Pakar sekaligus praktisi di bidang Mechanical dan Electrical Engineering, dan akademisi di bidang Belt Conveyor.

Biaya

Biaya pelatihan sebesar Rp 8.500.000/peserta Non residensial. Khusus untuk pengiriman 3 peserta dari perusahaan yang sama, biaya pendaftaran sebesar Rp.8.000.000

Fasilitas

Meeting room at Hotel *****
Module / Handout
Training Kit
2x Coffee Break & Lunch
USB
Souvenir
Certificate
Transportation during training

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