Maintenance and Troubleshooting of BELT CONVEYORS AND HUTES Plus CONVEYOR, CHUTE AND FEEDER DESIGN

Description

The workshop is broken into three days – the first two days will cover basic conveyors, selection, safety, legal obligations, terminology and background and an optional third day will deal with the nuts and bolts of conveyor, chute and feeder design. Belt conveyors frequently provide the most satisfactory and economical method of transporting materials such as mine ores, earth, sand, crushed stone, cement and concrete. The high and continuous speed of operation of the belt makes for a high capacity of transport of materials. This workshop is designed for engineers and technicians from a wide range of abilities and backgrounds and will provide an excellent introduction to troubleshooting, maintenance and basic design rules of conveyors and chutes. It is intended to cover the fundamentals of belt conveying and would be useful for those with little experience in this area. Before commencing a detailed course on conveyors it is important to have a solid practical knowledge of the material to be conveyed. A basic knowledge is provided of the bulk materials characteristics and properties. This will enable you to have a far stronger ability to troubleshoot and design workable conveyor systems. Numerous tips throughout the course make it practical and topical. You will also engage in problem solving and case studies to absorb the materials as quickly and effectively as possible.

Outline

1. INTRODUCTION

Fundamentals of bulk materials handling
Nature of bulk solids
Characteristics of generally used bulk materials
Conveyors and chutes overview

Practical Exercise
2. BELT CONVEYING

Introduction
Layout
Basic Configuration
Components of a standard conveyor
Capacity of belt conveyors and selection of belt width
Selection of other components (belt, idlers, pulleys and takeups etc.)
Simple calculation of belt tension
Selection of drive
Troubleshooting tips
Take-ups
Operation and maintenance of belts
Tips for cost savings
Practical Exercise

3. SAFETY OF CONVEYORS

Conveyor safety standard
General background on AS 4024.1 (RA and hazard recognition)
Hazard recognition
History of accidents
Key conveyor safety issues
Demonstration of unsafe conveyors
AS 1755 conveyors
Chute doors hazards and controls
Case Study
Practical Exercise

4. MAINTENANCE AND TROUBLESHOOTING OF CONVEYORS

Troubleshooting conveyor problems
Types of joints
Splice failures
Splice inspections
Splice repairs
Typical problems
Root cause process
Systematic approach for tracking
Site specific problems
Case Study
Practical Exercise

5. CHUTE MAINTENANCE AND TROUBLESHOOTING

Transfer chutes theory
Laser scanning applications
Best practice design
Boosting flow
Troubleshooting chutes
Spillage and buildup
The awkward marriage of conveyor and chutes
Practical Exercise

6. FEEDERS MAINTENANCE AND TROUBLESHOOTING

Belt, apron, screw and other feeders
Optimum draw down
Troubleshooting typical problems
Practical Exercise

7. STORAGE AND FLOW

Flow properties of materials
Funnel – flow and expanded flow
Flow rate analysis
Gravity reclaim
Bin wall pressures
Practical Exercise

8. PRACTICAL CONVEYOR DESIGN

Review of bulk material characteristics
Layout
Component selection
Lump size limitation
Capacity
Minimum pulley diameters
Burden cross sectional area calculations
Volumetric capacity
Velocity calculations
Idler spacing and load rating
Belt tension calculations
Drive arrangements
Power demand capacity
Starting and stopping
Start up current calculations
Vertical curves
Gearbox and drive selection
Safety factors
Bearing types and selection
Conveyor design calculations Exercises

9. CHUTE DESIGN

Liner selection
Use of solidworks
DEM and application to transfer design
Stress analysis using cosmos
Chute Design Exercise

10. FEEDER DESIGN

Calculation of loads/drive torques and power
Feeder selection
Feeder Design Exercise

11. APPLICATIONS AND FUTURE TRENDS

Case studies
Future trends in conveyors, feeders and chutes

Participant

Maintenance Engineers, Technicians and Staff
Plant Engineers
Operation, Maintenance, Inspection and Repair Managers,
Supervisors and Engineers
Mechanical Engineers and Technicians
Design Engineers
Electrical Engineers and Technicians
Consulting Engineers

Instructor

Teguh Pudji Purwanto, Ir, MT
Pakar sekaligus praktisi di bidang Mechanical dan Electrical Engineering, dan akademisi di bidang Belt Conveyor.

Time & Venue

Tanggal :

11-13 Desember 2012
15-17 Januari 2013
05-07 februari 2013
19-21 Maret 2013
09-11 April 2013
14-16 Mei 2013
11-13 Juni 2013
16-18 Juli 2013

Pukul : 08.00 – 16.00 WIB
Tempat : Hotel IBIS Yogyakarta

Course Fee

Rp. 7.000.000 untuk pengiriman peserta 1 orang
Rp. 6.200.000 untuk pengiriman peserta 3 orang dari company yang sama
Rp. 6.000.000 untuk pengiriman peserta 4 atau lebih dari company yang sama

Facilities

Module / Handout
Flashdisk softcopy Materi
Sertifikat
Bag or bagpackers
Training Kit
2xCoffe Break & 1 Lunch
Souvenir
Airport pickup service
Training room full AC and Multimedia

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