Machinery Alignment

Machinery Alignment

Dafam Fortuna Hotel, Yogyakarta | 01 – 04 November 2016 | IDR 7,000,000

DESCRIPTION

The Machinery Alignment training teaches you how to precision align rotating machinery using laser and dial-indicator techniques. Our training provides an understanding of what precision alignment means, and what affects your ability to achieve good results. Our training is based upon understanding and applying the fundamentals of shaft alignment under field conditions. This ensures proficiency in the field under various conditions using various tools, and allows personnel to identify and resolve alignment problems quickly and efficiently.
We teach the following techniques: Straight Edge & Feeler Gauge, Rim/Face & Reverse Dial Indicator, and Lasers. We teach how to plot alignment data & calculate alignment moves for each method. In our Workshops students apply these techniques to real world data, calculating moves for the supplied Alignment Simulator Kit. Case Histories are also presented to review field-based experiences & procedures, along with precautions and typical site expectations. There is also an introduction to using optical measurement techniques to measure thermal growth and machinery movement from ‘Cold’ to ‘Hot’ operating conditions, and how to compensate for this.


WHO SHOULD ATTEND

This course is designed for rotating equipment and OEM engineers, precision maintenance technicians, mechanics, supervisors, and managers who are responsible for the operation, maintenance and reliability of rotating equipment.


OBJECTIVE

• Teach machinery alignment fundamentals, terminology and principles
• Teach pre-alignment procedures; soft-foot correction; pipe strain measurement; and thermal growth
• Teach Rim & Face and Reverse Dial Indicator, and Laser-based machinery alignment techniques
• Have Students practice alignment techniques in supervised exercises using the Alignment Simulator Kit
• Review and analyze Case Histories from machinery field experiences
• Review Alignment Best Practices; Tolerances & Standards; Typical Field-Work Challenges

MACHINERY ALIGMENT SUMMARY OUTLINE

1. Understanding Machinery Alignment
   • – Introduction & Historical Background
   • – What is Misalignment?
   • – Why Worry?
   • – Symptoms of Misalignment
   • – Types of Misalignment
   • – The Alignment Process – Quick Reference & Detailed Listing
2. Alignment Tools
   • – Standard Measuring Tools
   • – Dial Indicators
   • – Lasers Alignment Kits
   • – Optical Tooling & Measurements
3. Overview of Alignment Techniques
   • – Rough-in
   • – Rim and Face Dial Indicator
   • – Reverse Dial Indicator
   • – Laser Alignment (OptAlign, Rotalign, etc.)
   • – Optical Measurements (cold to hot movement)
4. How to Install & Rough Align Machinery
   • – Pre-Installation Checks
   • – Acquiring & Plotting Alignment Readings
5. Pre-Alignment Preparations
   • – Gathering machine information
   • – Selecting and preparing tooling
   • – Making pre-alignment checks at the machine
6. Rim & Face Dial-Indicator Shaft Alignment
   • – Review of Technique
   • – Graphical Layout of Machinery
   • – Acquiring & Plotting Alignment Readings
   • – What can go wrong?
7. Reverse Dial-Indicator Shaft Alignment
   • – Review of Technique
   • – Graphical Layout of Machinery
   • – Acquiring & Plotting Alignment Readings
   • – What can go wrong?
8. Workshop – Rim & Face and Reverse Dial Indicator Alignment Exercises.
9. Measuring & Correcting Soft-Foot
   • – Definition, Types & Effects of Soft-foot
   • – Measurement Techniques
   • – Correction Techniques
10. Measuring Pipe Strain
    • – Definition & Effects of Pipe Strain
    • – Measurement Techniques
11. Vertical Machinery Alignment
    • – Considerations for Vertical Equipment
    • – Dial Indicator & Laser Considerations
    • – Face-Mounted Motor Shim Calculations
12. Laser-based Shaft Alignment
    • – Review of Current Technology
    • – Operating Procedures
    • – Coupling Results vs. Feet Movements
    • – Advantages & Limitations of Lasers
13. Practical Alignment Applications
    • – Thermal Growth of Different Machine Types
    • – Cooling Tower Fan Drives – How to Align!
    • – How to Align Multiple Machine Cases
    • – Aligning Belt Driven Machinery
    • – Various Coupling Types
14. Alignment Tolerances
    • – Defining Misalignment
    • – Tolerance Guidelines
    • – Shaft vs. Coupling Alignment
15. Real-World Conditions
    • – Bolt Bound Machinery Feet
    • – Flexible Foundations & Soft Foot
    • – Thermal Growth & Casing Deflection
    • – Pipe Strain
16. Alignment Best Practices
    • – Documentation Requirements
    • – Safety Considerations
    • – When to stop
17. Case History Workshops
    • – Motor-Pump
    • – Motor-Gearbox-Compressor
    • – Turbine Generator (non-flexible couplings)
    • – Vertical Pump

COURSE METHOD

• Presentation
• Discuss
• Case Study
• Evaluation
• Simulation

TIME & VENUE

• Dafam Fortuna Hotel Jl. Dagen 60 Malioboro Yogyakarta,
  1 – 4 November 2016
  4 days (08 am – 04 pm)

COURSE SPEAKER

Teguh Pudji Purwanto, Ir, MT
Teguh Pudji Purwanto experienced more than 26 years in mechanical industry.

COURSE FEE
IDR 7,000,000.00 per participant non residential

FACILITY

• Module / Handout Machinery Alignment  Training
• Certificate
• Souvenir
• Training Kit

 

 

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