EFFECTIVE MAINTENANCE & RELIABILITY BEST PRACTICES: LOWERING LIFE CYCLE COST OF EQUIPMENT

Jadwal Training 2016 Selanjutnya …

Description

Upon completion of this management training course, attendees will be able to evaluate their plant’s maintenance practices and develop a program to achieve “world class” maintenance performance. This course is designed to provide pertinent information and practical insight with best practices concepts about maintenance & reliability management to improve the performance of machines and enhance their reliability. How to minimize the costs associated with equipment downtime and loss of production by implementing these practices.

The course discusses the idea of using maintenance methods to minimize the life cycle cost and how to develop a strategic reliability plan.

Objectives

To know modern maintenance practices
To know about maintenance levels and priorities
Equipment criticality analysis and work prioritization
To know maintenance types – preventative, corrective, predictive
To know best practices drawn of different industries
Application of the reliability improvement techniques
Scheduling maintenance activities
Understanding life cycle cost (LCC) concepts
Components of life cycle cost
Impact of maintenance costs and downtime costs on life cycle cost
Strategies for extending operating life
Reduce overall life cycle costs
Failure Modes and Effects analysis for RCM
Evaluating failure consequences
The difference between FMEA and FMECA

Course Outline

MAINTENANCE PRACTICES
- Introduction to maintenance objectives and strategies
- Effectiveness and Efficiency of Maintenance Management
- The Discipline of Maintenance Excellence
- Maintenance Process Flow Chart
- Symptoms of poor performance
- Competitive performance , Benchmarking and Best Practices
- Changing maintenance philosophy
Top performer practices
- Philosophical and Theoretical Shifts,
- Understanding Change,
- Team work,
- Training,
- Asset Management
- Warehouse/Inventory Control
- Corrective Maintenance (CM)
- Preventive Maintenance (PM).
- Predictive Maintenance (PdM)
- Purchasing.
RELIABILITY AND MAINTENANCE PROCESS
- Pro-Active Maintenance (PAM)
- Accountability
- Routine Maintenance Indicators
- Equipment Performance Indicators
- MTBF and MTTF
- Overall Equipment Effectiveness (OEE)
- Overview of TPM, RCM and lean maintenance
THE CONCEPT OF RISK BASED WORK JUSTIFICATION
- Organizational roles
  Required Vs Discretionary

Work Order System
Work Order Form
Description of Priorities

Risk based decision making
- How does RBDM work?
- Applying risk management concepts
- How to assess the risks in your workplace
Priority setting
- Quantitative techniques
- Qualitative Techniques
- Prioritization (A disciplined method)
- Real-world priorities
Justifying work scope
- Work order priority codes.
- Work order status codes
LIFE CYCLE MANAGEMENT
- Areas of vulnerability
  - Procurement Cost
  - Effectiveness
  - Reliability
  - Availability
  - Maintainability
  - The cost balance of reliability
- Critical components
- Managing LCMM data
  - life cycle costing
  - Life Cycle Engineering (LCE)
  - Asset Life Cycle Management
  - Life cycle maintenance management
ROOT CAUSE ANALYSIS (RCA)
- Examples of RCA techniques improving OEE
  - FTR
  - Using Pareto analysis to select chronic failures to address with RCA
- Condition Monitoring
- Quantifying Mechanical Asset Health
  - Infrared Thermography
  - Oil Analysis
  - Vibration Analysis
- Quantifying Stationary Asset Health
  - Infrared Thermography
  - Pulse Echo Ultrasound
  - Magnetic Particle Testing
  - Penetrate Testing
  - Visual Inspections
- Human Factors Engineering
- Case Studies:
  - bearing failure case study
  - RCFA exercise

Metode

Presentasi
Diskusi
Case Study

Who Sould Attends

It is highly recommended to all maintenance, reliability engineering, plant engineering and technical support staff including maintenance foremen and supervisors.

The course is designed for any personnel associated with plant maintenance persons who wish to gain overview into modern maintenance &reliability management with no previous formal training will also find this course useful.

Instruktur

Ir. TEGUH PUJI, MT

MIFTAKHOL HUDA, MT

Time & Venue

Tanggal:

26 s.d 28 April 2016/17 s.d 19 Mei 2016/9 s.d 11 Agustus 2016/23 s.d 25 Agustus 2016/ 6 s.d 8 September 2016/20 s.d 22 September 2016/ 11 s.d 13 Oktober 2016/ 25 s.d 27 Oktober 2016/ 8 s.d 10 November 2016/ 22 s.d 24 November 2016/ 6 s.d 8 Desember 2016/ 19 s.d 21 Desember 2016

Tempat:

Hotel Grand CokroYogyakarta

Course Fee

Rp. 5.500.000,- per peserta (Non Residential)
Rp. 5.000.000,- perpeserta ( Pendaftaran 4 peserta dari 1 perusahaan)

Facilities

Training Modul Pelatihan (Hard copy dan soft copy)
Sertifikat
Training Kit
Souvenir
Dua kali Cofeebreak dan lunch
Qualified instructor
Pelayanan antar jemput dalam kota
Training Photo
Stationeries: NoteBook and Ballpoint

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